All solutions

Zeniot Solutions

Manufacturing

Understand the conditions behind your production.

Product quality and production continuity depend on more than individual machines. Zeniot connects cleanroom and facility conditions, equipment health, workstation usage and access information in a shared view. Bring production areas and factory offices together, with monitoring that complements your existing SCADA systems.

Book a demo

What you can do with Zeniot

Cleanroom conditions and product quality

Challenge
A change in particle levels or room conditions can matter to product quality before it becomes visible in the finished product.
Solution
Bring particle count, pressure, temperature and humidity measurements together. Alert the responsible team when configured limits are exceeded, then review the timing and duration of the event alongside the surrounding measurements.
Benefit
Give quality and production teams a documented basis for investigating an event, checking the area and following their quality procedures.

Independent monitoring alongside SCADA

Challenge
Process control systems and facility sensors often provide separate views, and teams may need another source of visibility when the primary monitoring system is unavailable.
Solution
Combine selected SCADA status data with Zeniot measurements in a higher-level facility view. For backup monitoring, design a separate sensor, connectivity and alerting path that can continue observing the chosen conditions independently of SCADA.
Benefit
See the wider facility picture and retain a separate monitoring route for the conditions selected in the installation design.

Smart workstations on a 3D floorplan

Challenge
A floorplan shows where workstations are, but not whether a station is occupied, its machine is running or its local conditions have changed.
Solution
Bring occupancy, machine running or idle status and local conditions into workstation views on a 3D floorplan. Compare station use across work areas and design occupancy-led lighting, ventilation or equipment-power control around the connected installation.
Benefit
Help supervisors understand workstation availability and use, while giving facility teams a basis for matching services to actual activity.

Access control across production and shared areas

Challenge
Production zones, controlled rooms and factory offices have different access needs, while unexpected entry can be difficult to connect with other facility events.
Solution
Bring entry and exit information, door events and relevant access-control integrations into the facility view. Define responses for unexpected activity and coordinate gate or door control with the site’s access arrangements.
Benefit
Give responsible teams context for investigating access events across the factory and its shared spaces.

Equipment health and production continuity

Challenge
A machine developing an abnormal operating pattern can disrupt production if the change goes unnoticed.
Solution
Follow available vibration, temperature, pressure, electrical measurements and operating-hour data from connected equipment. Use rules to flag changes that warrant a maintenance check and review the history around the event.
Benefit
Help maintenance teams prioritize inspections and discuss the next action with production using the same measurements.

Factory environments, offices and energy use

Challenge
Process monitoring can leave gaps in storage areas, technical rooms and offices, while site totals hide differences in resource use.
Solution
Extend monitoring to air quality, temperature, humidity, leaks and energy consumption across the facility. Group readings by area and compare consumption with available occupancy or equipment-use data.
Benefit
Give facility teams a shared view of production support spaces and a clearer starting point for investigating conditions and unexpected consumption.

Take action when needed

Challenge
A particle alert, an unusual machine reading and an unoccupied workstation each call for a different response.
Solution
Build rules and alarm flows around the situations your teams need to act on. Send remote commands to supported devices and design integrated workstation or facility-control workflows around the equipment and responsibilities on site.
Benefit
Connect measurements to quality checks, maintenance inspections and practical adjustments, from a single area to the whole facility.

Let your factory data speak

Challenge
Finding a useful answer can require comparing cleanroom records, equipment measurements and activity in several areas.
Solution
Connect the MCP-compatible AI assistant you already use to the Zeniot data you authorize. Ask, for example: “Which monitored cleanrooms had particle alerts this week, and how did pressure and humidity change around those times?”
Benefit
Explore production conditions through natural-language questions and follow up using the measurements available to your familiar assistant.

Connect production, facilities and quality teams

Organize devices by factory, production area, cleanroom or workstation. Use floorplans, measurement history and reports to give teams a common reference when discussing an event. The Hitachi customer reference below describes particle monitoring and reporting across multiple factories in Europe.

Complement your existing control systems

Zeniot can bring selected SCADA status and separate sensor measurements into the same facility view. Independent backup monitoring is designed around the sensors, power and connectivity needed to keep the chosen measurements available. For the design and implementation of the control system itself, explore our SCADA and industrial automation services.

Start with a cleanroom, workstation or recurring issue

Agree the sensors, equipment interfaces, data intervals and response responsibilities for the first area, then expand across the facility. Cleanroom measurement records support quality procedures; classification and compliance assessments depend on the required methods and the installation.

Related customer references

Hitachi

A particle monitoring system that enables our customer to monitor and report on airborne particle levels in their facilities. The system supports compliance with applicable ISO requirements by providing documented measurement data.

View customer reference